SCADA & PLC Programming
We offer SCADA software for all industries, with full technical support, PLC programming, and control panel design.
Learn more →Industrial Automation
We are one of the leading industrial automation companies in UAE. We provide complete automation engineering solutions for process industries, manufacturing plants, water and wastewater treatment plants, and HVAC systems. Our main expertise includes PLC programming and integration, SCADA system design and monitoring, industrial control panels, factory automation, and smart manufacturing (Industry 4.0) upgrades.
We deliver end-to-end industrial control solutions. This covers electrical panel design, instrumentation engineering, automation hardware integration, system commissioning, start-up services, and preventive maintenance programs. Our engineering team prepares technical documentation, as-built drawings, and project reports that meet ISO and IEC industrial standards. Beyond installation, we provide technical support, on-site troubleshooting, operator training, and remote monitoring services. These services improve process reliability, increase energy efficiency, and reduce downtime.
Speak with Professionals
Connect with our team of experts to get clear advice and quick support. We listen to your needs and provide practical automation solutions for control panels, PLC programming, SCADA systems, and HVAC projects. As one of the trusted system integrator companies in UAE, we guide you from the first idea to final installation, ensuring safe, reliable, and energy-efficient operations.
HVAC Automation
Smarter Climate Control for Energy-Efficient Facilities
We provide smart HVAC automation solutions that keep buildings comfortable and reduce energy use. Our systems are ideal for commercial, industrial, and critical facilities and integrate smoothly with BMS, SCADA, and other automation networks. With central control of temperature, airflow, and humidity, they create a healthy indoor environment, lower operating costs, and improve overall energy efficiency.
Water Treatment Solutions
Reliable. Efficient. Sustainable.
We provide advanced wastewater treatment solutions for industrial, commercial, and municipal projects. Our systems treat and recycle water efficiently, lowering environmental impact while meeting discharge and reuse standards. We design custom technologies such as filtration, sedimentation, membrane bioreactors (MBR), and UV disinfection to match the exact needs of each site. Our goal is to ensure high performance, full regulatory compliance, and long-term reliability.
Process Automation
Enhancing Efficiency, Accuracy, and Control
We provide industrial automation services that increase efficiency, accuracy, and reliability. Our work includes process control, plant digitization, centralized monitoring, and asset management so facilities run smarter and faster.
Our team of engineers and technicians supports both new projects and system upgrades. As a trusted system integrator in the UAE, we design every solution to match your production goals and technical needs.
We also build IIoT-based systems with real-time data and smart automation to cut downtime and improve decisions. From planning and design to installation and maintenance, we ensure every project runs smoothly.
Port and Fuel Farm Automation
Smart Inventory Management and Data Logs
We provide automation solutions for ports and fuel farms to improve safety, efficiency, and sustainability. Our systems integrate advanced technology for real-time monitoring and emergency response, accurate inventory tracking to reduce manual errors, and automated documentation for full regulatory compliance. We help lower emissions through optimized routing and reduced idle time, and offer tank gauging for real-time measurement of volume, temperature, and density. These solutions cut labor costs, improve energy efficiency, and support eco-friendly logistics.
Explore Our Products
HVAC, FAHU, FCU & Ecology Units
We provide automation for chillers, pumps, and ecology units with seamless SCADA/BMS integration for energy efficiency.
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Control Panel & Switchgears
Custom MCCs, VFD panels, fuel management systems, and water treatment automation tailored to your needs.
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PLC/HMI/VFD
Explore insights, case studies, and innovations from our automation projects and real-world deployments.
Learn more →Explore Our Products
Pressure Transducer
Pressure transducers provide accurate pressure measurement and are suitable for a wide range of applications with simple integration.
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Industrial Flow Meters
We supply flow meters for all industries—plus selection support, installation, and commissioning.
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Temperature Sensors
RTD PT100 sensors deliver high-accuracy temperature measurement for a wide range of industrial controllers.
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Level Sensors
Ultrasonic level sensors provide non-contact measurement—ideal for clean, low-maintenance applications.
Learn more →Explore Our Case Studies
Discover how our automation solutions are transforming industries across the region.
We have completed over 200 projects in port fuel farm inventory management, HVAC systems,
manufacturing, water treatment, and HSE monitoring. Working closely with our customers,
we help increase production efficiency, improve safety, and implement smart automation.
Our case studies highlight real-world results—from real-time HSE monitoring to predictive maintenance—
showing how advanced automation delivers measurable performance and long-term operational excellence.
OEE – Overall Equipment Effectiveness
Our OEE monitoring solution helps manufacturers boost productivity by providing real-time visibility into equipment Availability, Performance, and Quality. It integrates with PLC and SCADA systems to capture live machine data, calculate OEE automatically, and highlight inefficiencies that reduce output.
Designed for Industry 4.0, the system empowers production managers to reduce downtime, identify bottlenecks, and improve equipment utilization through smart analytics and actionable dashboards.
- Real-time OEE dashboards
- SCADA & PLC integration
- Shift-wise analytics
- Auto reports
- Downtime tracking
How OEE Works
See the step-by-step OEE workflow (Data → KPIs → Dashboards → Optimization)
How OEE Works
See the step-by-step OEE workflow (Data → KPIs → Dashboards → Optimization)
1
Data Acquisition
PLCs capture cycle counts, downtime events, and quality results in real time.
2
Processing & KPIs
SCADA/Edge computes Availability, Performance, and Quality (OEE = A × P × Q).
3
Visualization
Dashboards show Pareto losses, trend charts, and shift-based production KPIs.
4
Optimization
Teams act on insights to reduce stops, tune speeds, and improve overall yield.
Key Metrics Summary
View OEE Key Metrics (Availability, Performance, Quality)
Key Metrics Summary
View OEE Key Metrics (Availability, Performance, Quality)
Availability
0%
Measures uptime vs planned production time.
Performance
0%
Compares actual vs ideal cycle speed.
Quality
0%
Shows percentage of defect-free output.
A × P × Q = OEE
Results Achieved
See outcomes after implementing OEE (Uptime, Downtime, Quality, Throughput)
Results Achieved
See outcomes after implementing OEE (Uptime, Downtime, Quality, Throughput)
Uptime
+18%
Average increase in equipment availability.
Downtime
–22%
Reduced by eliminating top Pareto losses.
Quality Yield
+6%
Fewer rejects via real-time quality tracking.
Throughput
+12%
More good parts per shift at stable speed.
ROI: Payback in 3–6 months.
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Predictive Maintenance
Our Predictive Maintenance solution prevents unexpected equipment failures by analyzing vibration, temperature, current, and pressure data from PLCs and smart sensors. Using trend analytics and anomaly detection, it predicts when maintenance is required—before costly breakdowns occur.
The system integrates seamlessly with SCADA and IoT gateways, providing early warnings, maintenance scheduling, and performance reports. This proactive approach reduces downtime, optimizes spare parts, and extends asset life.
- Real-time condition monitoring
- AI-based fault prediction
- IoT sensor integration
- Automated maintenance alerts
- Downtime cost reduction
How Predictive Maintenance Works
Sensing → Analytics → Actions → Improvement
How Predictive Maintenance Works
Sensing → Analytics → Actions → Improvement
1
Sensing
IoT sensors & PLC tags capture vibration, temperature, current, and pressure continuously.
- Accelerometers & RTDs
- 4–20 mA / Modbus / Profinet
- Edge buffering
2
Analytics
Edge/SCADA computes features (RMS, harmonics, kurtosis), detects anomalies & estimates RUL.
- Trend & thresholds
- Spectral analysis
- RUL models
3
Actions
Auto-alerts and CMMS work orders trigger with parts, tools, and skills pre-assigned.
- Email/SMS/SCADA alarms
- CMMS tickets
- Inventory reservation
4
Improvement
Closed-loop feedback refines thresholds, models, and strategies over time.
- Cause tagging
- Model retraining
- Continuous improvement
Key Metrics Summary
View core KPIs (Health Score, MTBF, MTTR)
Key Metrics Summary
View core KPIs (Health Score, MTBF, MTTR)
Health Score
0%
Real-time asset condition index.
MTBF
0h
Mean time between failures.
MTTR
0h
Mean time to repair (hours).
Health ↑ |
MTBF ↑ |
MTTR ↓
Applications
Where Predictive Maintenance is applied
Applications
Where Predictive Maintenance is applied
Motors & Gearboxes
Detect imbalance, misalignment, bearing wear, and lubrication issues.
- Vibration RMS & kurtosis
- Motor current signature
Pumps & Compressors
Catch cavitation, seal leaks, overheating, and flow anomalies early.
- Pressure & flow trends
- Temperature rise
Fans & HVAC
Monitor bearing health, belt tension, and filter clogging to keep airflow stable.
- Vibration & speed
- Static pressure & ΔP
Conveyors & Rollers
Identify mis-tracking, jam risk, and motor overloads before stop events.
- Current & torque
- Photoeye events
Deployment & Integration
PLC / SCADA / MES / CMMS connectivity · Edge & Cloud options
Deployment & Integration
PLC / SCADA / MES / CMMS connectivity · Edge & Cloud options
PLC / Field
Siemens, Rockwell, Eaton — DI/DO, 4–20 mA, Modbus/RTU, Profibus, Profinet.
Edge & SCADA
WinCC, Movicon, Ignition — local dashboards, buffering, rule engines.
MES / CMMS
Work orders, spares, and production context via REST/OPC UA connectors.
Cloud & Security
MQTT/HTTPS to cloud; user roles, audit, TLS, on-prem or hybrid deployment.
Condition-Based Alarms
Our Condition-Based Alarms solution turns raw signals into smart actions. Using thresholds, rate-of-change, time windows, and composite logic across multiple tags, it triggers precise alerts only when conditions truly warrant attention—reducing nuisance alarms and helping operators act fast.
Fully integrated with PLC and SCADA/Edge, it supports alarm shelving, escalation, and audit trails. Notify via SMS/email, drive beacons/sirens, or interlock equipment for safety—configured to your SOPs and IEC/ISA best practices.
- Threshold & ROC rules
- Time-window & persistence logic
- Composite (AND/OR) conditions
- Escalation & shelving
- SMS/Email/SCADA actions
Rule Logic
Threshold · Rate-of-Change · Time Window · Composite
Rule Logic
Threshold · Rate-of-Change · Time Window · Composite
1
Threshold & Hysteresis
Reduce chatter using enter/exit bands, debounce timers, and deadbands.
- Hi/Lo/Hi-Hi/Lo-Lo
- Debounce ms/s
- Percent bands
2
Rate-of-Change
Detect abnormal spikes/drops regardless of absolute value (Δ/Δt).
- Positive/negative ROC
- Adaptive baseline
- Noise floor guard
3
Time Persistence
Alarm only if limit is exceeded continuously for a set duration.
- Hold-in window
- Cooldown window
- Windowed average
4
Composite Conditions
Combine tags with AND/OR/XOR for precise situations.
- Multi-tag logic
- Priority weights
- Latch/unlatch
Smart Notifications
Escalation · Shelving · SOP · Acknowledgement
Smart Notifications
Escalation · Shelving · SOP · Acknowledgement
Multi-Channel
Email, SMS, SCADA banner; beacons/sirens by severity & shift.
- Per-team routing
- Quiet hours
- On-call rotation
Escalation Paths
Timed escalation with acknowledgement tracking and retries.
- Tiers & delays
- Auto re-page
- Audit trail
Shelving & Mute
Temporarily suppress known events with expiry and audit.
- Expiry timer
- Reason codes
- Supervisor override
Playbooks
Attach SOP links, checklists, and troubleshooting trees.
- Step-by-step
- Media & photos
- Verification step
Use Cases
Pumps · HVAC · Conveyors · Motors/Gearboxes
Use Cases
Pumps · HVAC · Conveyors · Motors/Gearboxes
Pumps
Cavitation via ΔP + flow; seal leak via flow balance + sump level.
HVAC
Clogged filters from static pressure rise vs target airflow & ΔT.
Conveyors
Mis-tracking from photoeye patterns plus drive current spikes.
Motors/Gearboxes
Bearing wear by RMS/kurtosis + temperature drift and noise floor.
Integration
PLC · SCADA · CMMS · Security
Integration
PLC · SCADA · CMMS · Security
PLC / Field
DI/DO, 4–20 mA, Modbus/RTU, Profibus, Profinet (Siemens / Rockwell / Eaton).
Edge & SCADA
WinCC, Movicon, Ignition—local rules, buffering, dashboards, audit.
CMMS / MES
REST/OPC UA to open work orders, reserve spares, attach context.
Security
RBAC, TLS, signed configs; on-prem or hybrid with MQTT/HTTPS.
HSE – Real-Time Monitoring
Monitor critical workplace conditions in real time to keep people safe and compliant. Our HSE platform collects live data from calibrated sensors and PLCs, visualizes trends, and triggers alarms when limits are exceeded—on the shop floor, in utilities, and at outdoor job sites.
The system supports centralized dashboards, SMS/email alerts, shift reports, and compliance exports, helping EHS teams act fast and document every event.
- Noise (dB) with dose & peaks
- Dust PM2.5/PM10 & TSP
- Lux (illumination levels)
- Heat stress (WBGT)
- VOC / H2S / CO / O2
- Geo-tagged alarms & reports
Bio-Diesel Automation
End-to-end automation for bio-diesel production—covering oil pre-treatment, esterification/transesterification, washing, drying, and polished storage. Our PLC–SCADA solution regulates flow, temperature, level, and blending ratios in real time to maintain consistent ASTM/EN quality with full traceability.
The system integrates batch/continuous skids, mass/volumetric flow meters, dosing pumps, and safety interlocks. Operators get live dashboards, alarms, and electronic batch records with audit trails for compliance.
- Recipe & batch management (A/B/C grades)
- Blending ratio control (B5–B100)
- Methanol & catalyst dosing (closed-loop)
- Reactor temperature & pressure control
- Inline density/viscosity QC
- Tank farm level & nitrogen blanketing
- ATEX/IECEx I/O & safety interlocks
- ERP/LIMS integration (REST/OPC UA)
![Automated biodiesel plant with PLC–SCADA, blending and tank farm monitoring](https://controltechme.com/wp-content/uploads/2025/06/BIODIESEL.png")
![H₂S odor control PLC panel with gas detectors, scrubber and ventilation control](https://controltechme.com/wp-content/uploads/2025/06/H2S-ODOR-CONTROL.png")
H₂S Odor Control Panel
Integrated PLC–SCADA panel for hydrogen sulfide (H₂S) monitoring and abatement in pump stations, wet wells, tank farms, and treatment plants. The system reads fixed gas detectors (ppm), controls ventilation, chemical dosing, and scrubbers, and provides alarms with full event logging and reporting.
With built-in interlocks, redundancy options, and remote notifications, operators can maintain safe environments, meet compliance targets, and reduce odor complaints and corrosion risk.
- H₂S fixed detectors (PPM) with calibration timers
- Ventilation fans & dampers interlocks
- NaOCl / NaOH dosing skid control
- Carbon / chemical scrubber sequencing
- Beacon & siren by alarm level (Hi/Hi-Hi)
- Auto/Manual/Off with permissives
- Data logging, trends, reports
- Remote SMS/Email alerts
Fuel Jetty Automation
Our Fuel Jetty Automation system integrates PLC, SCADA, and flow measurement technologies to ensure safe and accurate loading and unloading of petroleum products. It provides full control over pumps, valves, and loading arms with interlocks, batch control, and emergency shutdown (ESD) sequences.
The system ensures product accountability, reduces manual operations, and provides traceable transaction data for each transfer. Real-time dashboards allow operators to monitor flow, density, temperature, and alarms to maintain operational efficiency and compliance.
- PLC-based jetty automation system
- Batch control & ticket generation
- Flow meter & density compensation
- ESD & overfill protection
- Tank gauging & level monitoring
- SCADA HMI dashboards
- VFD pump control & sequencing
- Communication via Modbus TCP/IP
![Fuel Jetty Automation system with PLC, SCADA, and flow control instrumentation](https://controltechme.com/wp-content/uploads/2025/06/JETTY.png")
![Factory upgradation and modernization with PLC, SCADA and control systems](https://controltechme.com/wp-content/uploads/2025/06/FACTORY-UPGRADATION.png")
Factory Upgradation & Modernization
We specialize in upgrading legacy control systems, obsolete PLC panels, and outdated wiring into efficient, modern automation setups. Our factory upgradation projects enhance reliability, energy efficiency, and production transparency through Industry 4.0–ready PLC–SCADA solutions.
The upgrade process involves control panel redesign, new instrumentation integration, field rewiring, FAT–SAT documentation, and SCADA/HMI migration — all executed with minimal downtime to maintain production continuity.
- Legacy PLC to Siemens/ABB migration
- New control panel design & wiring
- HMI/SCADA re-engineering
- Energy monitoring & reports
- Instrument calibration & re-tagging
- Data logging & OEE analytics
- Network & communication upgrade
- Field commissioning & testing
Centralised HVAC Automation
End-to-end automation for central plants and building air systems. Our PLC/BMS solution sequences chillers, optimizes primary/secondary pumping, and supervises AHUs/FCUs with intelligent setpoints to minimize energy while maintaining comfort and IAQ.
Dashboards, trends, and alarms give facilities teams clear visibility across plants, risers, and floors. Integrations with energy meters and occupancy signals drive demand-based ventilation and chilled-water reset.
- Chiller lead–lag & staging
- Pump & cooling tower VFD control
- ΔT optimization & CHW reset
- AHU/FCU supply-air & PID loops
- CO₂-based demand ventilation
- Filter ΔP & maintenance alerts
- Energy metering & reports
- BACnet/IP & Modbus integration
- Fault detection & diagnostics (FDD)
![Centralised HVAC automation with chiller sequencing, pumps and AHU/FCU control](https://controltechme.com/wp-content/uploads/2025/06/CENTRALISED-HVAC.png")